Ceramic lining reduces abrasion and corrosion, cutting maintenance costs and downtime while helping reduce noise and vibration, improving worker safety and efficiency. Ceramics excel in combatting sliding or impact wear, making them ideal for industrial applications like coal transport, power generation, steel production and mining. Furthermore, their smooth surface minimizes friction to increase material flow while simultaneously cutting costs.
Corrosion Resistance
Corrosion is an immense threat in industrial environments that utilize metal pipes, often leading to leaks, contamination, and system failure that is expensive to repair or replace. Ceramic-lined pipes offer superior corrosion resistance compared to their metal counterparts and thus help avoid these harmful consequences and extend equipment lifespan.
Ceramic-lined pipes can withstand even the harshest environmental conditions, including high temperatures and abrasive materials, thanks to a protective barrier provided by ceramic lining, which prevents materials being transported from directly contacting its inner surface – thus prolonging equipment lifespan while simultaneously decreasing maintenance costs by decreasing frequency of repairs/replacements.
smooth surface of ceramic lining also facilitate enhanced flow efficiency compared to metal pipes, helping streamline operational processes while decreasing friction, increasing efficiency, and increasing productivity.
Versatility and Customizability
Industrial ceramics come in many different shapes and sizes to meet a range of industry applications. Their versatility enables easy integration into existing infrastructure with no major modifications necessary, maximizing performance while protecting from wear and tear. Custom-shaped liners can even provide unparalleled wear-resistance.
Technical ceramics’ corrosion-resistant properties make them the perfect material to use in environments that would damage or degrade other materials, like steel or plastic polymers. Furthermore, technical ceramics are chemically inert – meaning they won’t react with other substances – making them suitable for use in applications where corrosive chemicals may be present.
Impact Resistance
Ceramic materials boast superior impact resistance, withstanding multiple impacts and vibrations without shattering. This makes them the ideal material choice for industrial applications where equipment comes into frequent, violent contact with other materials or equipment. Furthermore, they’re more immune to temperature shocks compared to metal pipes used in corrosive environments.
Our liner products are specifically engineered to deliver outstanding performance and long-term durability in even the most rigorous applications. Equipped with advanced additives to protect against corrosion and abrasion, these ceramic lining systems come in both thick-film and thin-film versions for your convenience.
Thick-film ceramic epoxy liners provide numerous advantages that make them the ideal solution for industrial applications that demand maximum durability, such as anticorrosion applications. Their benefits include resistance against abrasion, nonshrink properties and low moisture vapor permeability levels; application time typically takes just hours allowing minimal downtime and fast turnarounds; they mitigate undercutting corrosion effectively while having an extended recoat window of one year and easy cleanability.
Alumina ceramic tile-lined abrasion resistant steel pipe is widely utilized across electric power, coal mining, cement production and metallurgy industries for use on easily worn equipment and systems such as large-diameter flue gas pipelines, heavy media cyclones, various conveyor systems, chutes and hoppers. It can be applied using glue or welding and provides an economical alternative to bimetal composite pipe, rare-earth wear-resistant steel pipe or stainless steel rubber pipes.
Hydrophobic Properties
Ceramic materials, unlike many other materials, are naturally hydrophobic – meaning they repel water – making them an excellent choice for use in industrial settings where liquids may come into contact with equipment and cause damage. When coated with an appropriate protective layer, ceramic liners also become self-cleaning, eliminating manual cleaning or repainting processes altogether and providing smooth material flow and reduced friction that extends equipment lifespan while cutting maintenance costs significantly.
Ceramic-lined pipe is a type of pipeline featuring an inner liner composed of ceramic material that provides outstanding resistance against abrasion and corrosion, making them highly beneficial in mining operations and other industrial settings where pipes may come into contact with aggressive substances such as acid mine drainage. Ceramic lined pipes not only improve workplace safety by minimizing leaks or failures but they also ensure that materials transported remain free from contamination or damage during their transit system.
Ceramic material combined with premium energy-absorbing rubber becomes superhydrophobic when attached to premium energy-absorbing rubber, enabling it to repel liquids, which extends the lifespan of both liner and transport system. An exclusive process ensures ceramic cubes don’t dislodge from rubber matrix matrix and thus provide incredible abrasion and impact resistance compared to other materials that cannot provide as much protection.
Ceramic lining can be installed in mining equipment that experiences high drop heights and severe abrasion conditions, such as chutes, conveyor skirts, transfer points and chutes. Ceramic lining also makes an excellent solution for chemical processing plants, power generation facilities and oil and gas production environments where aggressive chemicals could erode metal pipes exposed to them – leading to leaky or failing pipes that increase operational downtime and maintenance expenses.
Heat Resistance
Ceramic coatings designed to withstand high temperatures provide thermal degradation protection to materials beneath by preventing surface damage, as well as insulation that limits energy losses and costs, all while offering efficient operation even in hostile environments.
Industrial ceramic lining provides reliable performance that outlives standard lining solutions, increasing operational efficiency and prolonging equipment lifespan. Furthermore, ceramic lining solutions are compatible with an array of materials, reducing contamination risks while keeping material integrity intact.
Alumina ceramic lining is widely recognized for their exceptional durability, offering protection from abrasion, impact and corrosion. As such, these linings are often utilized in pipelines carrying materials found in industries like mining, power generation or oil and gas extraction.
Alumina ceramic lining offers more than exceptional wear resistance – they also boast outstanding heat resistance, making them particularly useful in chemical processing applications where temperatures fluctuate significantly, as they can withstand rapid temperature changes without breaking down.
Alumina ceramic also offers superior mechanical shock resistance, due to its ability to withstand high-stress environments even at higher pressures and temperatures. As such, it makes an excellent solution for applications where traditional liner materials would break down quickly such as in abrasive services and pressure sensitive applications.
This unique ceramic lining system can be applied to multiple components, including valves, pumps, bearings and shafts. Ceramic cubes adhered to rubber matrix are tightly packed together so as to not dislodge from surface during high-pressure and high-temperature operations.
Alumina ceramic lined pipes are specifically designed to transport highly abrasive material such as fly ash and fine powders in industries like power, coal mining, metallurgy and mining. Their ceramic layers comprise dense corundum ceramic, transition and steel layers stacked from inside out; with steel providing a firmly adherent interface between stainless steel tubes. This unique design significantly extends their service life.